Q. 101

Question

Suppose that you are the manager of a sheet metal shop. A customer asks you to manufacture 10,000 boxes, each box being open on top. The boxes are required to have a square base and a 9-cubic-foot capacity. You construct the boxes by cutting out a square from each corner of a square piece of sheet metal and folding along the edges.

Part (a): What are the dimensions of the square to be cut if the area of the square piece of sheet metal is 100 square feet?

Part (b): Could you make the box using a smaller piece of sheet metal? Make a list of the dimensions of the box for various pieces of sheet metal.

Step-by-Step Solution

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Answer

Part (a): The dimension is 4.274ft by 4.274ft or 0.093ft by 0.093ft.

Part (b): Side of the square base of the box may vary as 1.45<y<9.81and for these values of y. We can get different values of x by the equation (i), which is the height of the box.

1Part (a) Step 1. Given information.

Consider the given question,

No. of boxes=10,000

Volume of the box=9ft3

Area of metal sheet=100ft2

Assume the side of the base of the box is y and height of the box is x.

Area of metal sheet=100=10ft

From the question,

y2x=9        ...... (i)y+2x=10y=10-2x        ...... (ii)

2Part (a) Step 2. Substitute the value of y in equation (i).

Substitute the value of y in equation (i),

10-2x2x=94x3-40x2+100x-9=0

Plot the function,


3Part (a) Step 3. Use the graph and solve the equation.

Consider the above graph,

x=0.093,4.274,5.632

From equation (ii), we see that if x>5 then y becomes negative, which is not possible. So, x=5.632 is not acceptable.

Therefore, the dimensions of the square to be cut are 4.274 ft by 4.274ft or 0.093ft by 0.093ft.

4Part (b) Step 1. Given information.

Consider the given question,

No. of boxes=10,000

Volume of the box=9ft3

Assume the side of the base of the box is y and height of the box is x.

From the question,

y2x=9       ...... (i)x=9y2y+2x<10       ...... (ii)

5Part (b) Step 2. Substitute the value of x in equation (ii).

Substitute the value of x in equation (ii),

y+29y2<10y3+18-10y2<0

Plot the function,


6Part (b) Step 2. Find the value of y.

Consider the above graph,

We see that fy<0 for 1.45<y<9.81

Therefore, we can make the box using a smaller piece of sheet metal. And the side of the square base of the box may vary as 1.45<y<9.81 and for these values of y. We can get different values of x by the equation (i), which is the height of the box.