Problem 53
Question
Suppose that every customer order taken by the XYZ Company requires exacty 5 hours of labor for handling the paperwork; this length of time is fixed and does not vary from lot to lot. The total number of hours \(y\) required to manufacture and sell a lot of size \(x\) would then be \(y=(\) number of hours to produce a lot of size \(x)+5\) Some data on XYZ's bookcases are given in the following table. $$ \begin{array}{ccc} \hline \text { Order } & \text { Lot Size } x & \begin{array}{c} \text { Total Labor } \\ \text { Hours } y \end{array} \\ \hline 1 & 11 & 38 \\ 2 & 16 & 52 \\ 3 & 8 & 29 \\ 4 & 7 & 25 \\ 5 & 10 & 38 \\ \hline \end{array} $$ (a) From the description of the problem, the least-squares line should have 5 as its \(y\)-intercept. Find a formula for the value of the slope \(b\) that minimizes the sum of squares $$ S=\sum_{i=1}^{n}\left[y_{i}-\left(5+b x_{i}\right)\right]^{2} $$ (b) Use this formula to estimate the slope \(b\). (c) Use your least-squares line to predict the total number of labor hours to produce a lot consisting of 15 bookcases.
Step-by-Step Solution
VerifiedKey Concepts
Linear Regression
What makes this method powerful is its simplicity combined with its predictive value. It allows us to make estimations about the value of the dependent variable based on the values of the independent variables. In our case, it helps predict future labor costs based on lot sizes by calculating the most accurate slope \(b\), through the least squares method. This slope reflects how a change in the bookcase lot size impacts the total labor hours.
Sum of Squares
For linear regression, we aim to minimize this sum of squares to find the best fit line. This means we adjust the slope \(b\) so that \(S = \sum_{i=1}^n(y_i - (5 + bx_i))^2\) is as small as possible. By minimizing this difference, we ensure that our line is the best representation of the data, leading to more accurate predictions and insights.
Understanding the sum of squares enables us to comprehend the accuracy of our model; a smaller sum suggests our linear model is closely aligned with actual data, thereby increasing its reliability.
Slope Calculation
To find the slope, we need a method to minimize the sum of squares. Through calculus, we derive the formula \(b = \frac{\sum_{i=1}^n x_iy_i - 5\sum_{i=1}^n x_i}{\sum_{i=1}^n x_i^2}\). This equation helps us accurately calculate \(b\) using the dataset provided; the numbers from our table were substituted into the equation resulting in \(b \approx 0.668\).
By calculating this slope, we effectively determine the labor cost incurred with each additional bookcase in the order, which is essential for planning and budget forecasting.
Labor Cost Analysis
In the exercise, we find that each bookcase requires an additional 0.668 hours of labor, aside from the fixed 5 hours for paperwork. By constructing our linear regression model, we can extend this analysis to predict labor costs. For instance, the total labor for producing a lot of 15 bookcases is calculated as \(y = 5 + 0.668 \times 15\), which yields approximately 15.02 hours.
Such analysis helps businesses like XYZ Company in financial planning, ensuring they allocate adequate human resources, control costs, and maximize efficiency for different lot sizes.