Problem 52
Question
Brass is produced in long rolls of a thin sheet. To monitor the quality, inspectors select at random a piece of the sheet, measure its area, and count the number of surface imperfections on that piece. The area varies from piece to piece. The following table gives data on the area (in square feet) of the selected piece and the number of surface imperfections found on that piece. $$ \begin{array}{ccc} \hline \text { Piece } & \begin{array}{c} \text { Area in } \\ \text { Square Feet } \end{array} & \begin{array}{c} \text { Number of } \\ \text { Surface Imperfections } \end{array} \\ \hline 1 & 1.0 & 3 \\ 2 & 4.0 & 12 \\ 3 & 3.6 & 9 \\ 4 & 1.5 & 5 \\ 5 & 3.0 & 8 \\ \hline \end{array} $$ (a) Make a scatter plot with area on the horizontal axis and number of surface imperfections on the vertical axis. (b) Does it look like a line through the origin would be a good model for these data? Explain. (c) Find the equation of the least-squares line through the origin. (d) Use the result of part (c) to predict how many surface imperfections there would be on a sheet with area \(2.0\) square feet.
Step-by-Step Solution
VerifiedKey Concepts
Scatter Plot Analysis
Once the data is on the graph as points, you can observe patterns or trends. If you see the points clustering towards a line, you can infer a linear relationship. Specifically, for brass production, observing how these points align can suggest if a proportional relationship exists, meaning as the sheet size increases, the number of imperfections might increase in a predictable manner.
Surface Imperfections
This exercise provides a practical scenario where imperfections are tracked in relation to the sheet's area. Keeping track of imperfections is essential for manufacturers looking to maintain high standards and implement corrective action when necessary. By understanding the frequency and distribution of imperfections, companies can better predict potential issues and improve processes.
Quality Control
Incorporating statistical methods like least-squares regression analysis aids in making informed decisions about quality. If a pattern in data suggests a need for adjustment, such as more imperfections with larger sheet sizes, the process can be altered to improve quality. Effective quality control not only enhances product standards but also helps reduce waste and increase customer satisfaction.
Data Modeling
The least-squares method minimizes the sum of the squares of the differences between the observed values and those predicted by the line. The formula used here for a line through the origin is \( y = bx \), where \( b \) is calculated based on the product of the data sets. By using this model, manufacturers can anticipate how changes in sheet size might impact imperfections, allowing for better planning and process adjustments. Data modeling helps uncover insights that are not immediately apparent from raw data, providing a mathematical framework for understanding and predicting outcomes.